User:Lenoopen1/sandbox
 | |
| Industry | Industry Robotics, 3D Printing |
|---|---|
| Founded | 2020 |
| Founder | Ahmed Mahil Godfrey Keung Michael Stanley Shaun Heap |
| Headquarters | |
| Website | www.luyten3d.com |
Luyten 3d is an Australian, Melbourne based, robotics and 3D printers manufacturing company, that designs and manufactures AI mobile 3D printers and 3D printing mix for the building and construction industry.[1][2]
History
[edit]Luyten 3D was founded in 2020, by Ahmed Mahil, Godfrey Keung, Michael Stanley, and Shaun Heap.[3]
In 2021 Luyten 3D developed the first mobile robotic gantry style 3D Concrete Printer in Australia and the Southern Hemisphere, named the PLATYPUS.[2]
In 2021, Luyten 3D, in collaboration with the University of New South Wales (UNSW) designed and built the 3D-printed house called the ‘Heptapod’ in Melbourne, Australia, compliant with Australia and New Zealand building code (AS/NSZ 1170).[4][2]
In 2022, Luyten 3D collaborated with UNSW to develop a 3D printer and 3D printing mix to print lunar accommodations on the moon.[5][6]
In 2023, Luyten 3D and UNSW received an Australian federal government $2.9 million CRC-P grant for the development of affordable and sustainable 3D printed housing. The project involves transporting Luyten's 3D printers to construction sites across Australia and using cost effective and sustainable local materials for construction.[7]
In 2023, Luyten 3D partnered with US based company Alquist 3D, to provide them with its proprietary 3D concrete mix Ultimatecrete, for the printing of houses in the United States and Canada.[8][9]
In 2023 Luyten 3D Printed the first Indigenous Housing Home in the world, located in Melbourne, Australia, in partnership with Aboriginal Housing Corporation Ilpye Ilpye.[6]
In 2024, Luyten 3D demonstrated construction of a fully functional two storey house in 32 hours, using its Platypus X12 3D printer.[10][11]
Technological Innovations
[edit]Luyten 3D is recognized for its contributions to the 3D construction printing industry, including:
- The development and manufacture of mobile, AI-powered 3D concrete printers for the construction sector.
- The creation of Ultimatecrete, a proprietary high-strength, eco-friendly concrete mix optimized for 3D printing applications.
- The integration of AI software for architectural design and print process optimization.
- The use of advanced aerospace technologies, such as Ultrasonic Phased Array Computational Tomography System, to monitor and ensure the structural integrity of printed concrete in real time.
- The use of structured light based on Fourier transform topology optimization which help in achieving aesthetically appealing 3d prints using concrete and prevent the sausage effects 3d layers cause
- The use of contour 3d following nozzle with an automatic trowel for Straight wall a mechanical method to prevent the sausage effect
Luyten 3D's ongoing research and development efforts position the company at the forefront of innovation in 3D construction printing, with a focus on creating more sustainable, efficient, and affordable housing solutions.[12]
Products
[edit]Platypus 1
[edit]The PLATYPUS 1 is a mobile gantry-based 3D printer designed for medium-scale concrete printing applications. It features a flexible print volume of one meter in height and width, with a variable length determined by the user’s needs (denoted as N metres). This versatility makes it particularly suited for research in material science and structural design, where precision and adaptability are essential. While primarily targeted at academic and industrial research, PLATYPUS 1 is also suitable for artistic sculpture production and various precast concrete applications due to its capability to handle complex geometries and custom design requirements. Its mobile gantry structure allows for easy relocation and setup, making it ideal for dynamic project environments.[12]
Platypus X1
[edit]The PLATYPUS X1 enhances the original design with an advanced wheel drive system for improved transportability. Equipped with laser sensors and a camera-based localization system, it utilizes AI-driven feedback control to accurately track and adjust the printer's trajectory during movement. This system ensures precise navigation across print area, making relocation between work sites more efficient.[12]
Platypus 2
[edit]The PLATYPUS X2 is an up-sized version of the original medium-scale concrete 3D printer, designed with a larger print volume of two meters in height and width, with an adjustable length of N meters. This increased capacity allows for more ambitious projects, making it ideal for large-scale material research, structural design experiments, and extensive precast concrete applications.[12]
Platypus 4
[edit]The PLATYPUS 4 is a large-scale concrete 3D printer with a print volume of four meters in height and four meters in width, designed specifically for constructing the walls of small, single-story residential units. This machine is tailored for efficient and precise wall fabrication, making it ideal for rapid, cost-effective housing solutions. A variant of this model, with an expanded eight meter width, is specialized for printing slightly larger structures such as small townhouses or granny flats. Both versions offer the same structural integrity and material efficiency, while the variant provides additional flexibility for more spacious residential builds, making it well-suited for urban infill projects or modular housing developments.[12]
Platypus X12
[edit]
The PLATYPUS X12 represents a significant advancement in the field of additive manufacturing for construction, specifically through its innovative use of a telescoping crane robotic system. This system integrates a vertical axis and two horizontal axes, with the first horizontal axis being telescopic and the second operating along a rail system on the ground. This unique configuration allows the machine to achieve a build volume of six meters in height, 12 meters in width, and an unlimited length along the horizontal plane. As a result, it holds the distinction of being the largest construction 3D printer in the Southern Hemisphere to date.[12]
Moreover, PLATYPUS X12 is the first multi-story construction 3D printer deployed in the Southern Hemisphere. The system incorporates advanced AI-powered robotics for precise motion control, enhancing operational efficiency and construction accuracy. Furthermore, it is equipped with a contour-compliant nozzle, which optimizes material deposition by adapting to complex geometries, thereby ensuring superior print quality. These features collectively position PLATYPUS X12 at the forefront of innovation in construction-scale additive manufacturing.[12]
Ultimatecrete
[edit]In 2022, Luyten 3D introduced Ultimatecrete, a proprietary 3D printable concrete mix. Independently tested and certified by the National Association of Testing Authorities, Australia (NATA), Ultimatecrete reportedly achieves a compressive strength of 82.5 MPa after 28 days. This achievement positions it among the strongest 3D printable concrete mixtures globally, and it is recognized as the first such mix developed and commercially available in Australia and the Southern Hemisphere.[12]
Ultimatecrete Ultra-Eco
[edit]In 2024, Luyten 3D expanded its Ultimatecrete product line with the introduction of Ultra-Eco, a 3D printable concrete mixture designed with sustainability in mind. This new formulation incorporates recycled cementitious materials, contributing to a reduction in the environmental impact of 3D concrete printing.[12]
Phoenix
[edit]Luyten 3D utilizes and offers a proprietary slicing software, Phoenix, designed to complement its 3D printers. Phoenix enables the loading and preparation of 3D designs for printing on Luyten's construction printers, facilitating the seamless transition from digital model to physical structure. Furthermore, this software plays a crucial role in analysing the structural integrity of printed elements using Luyten's Phased Array Process Tomography System, providing valuable insights into the quality and performance of the printed components.[12]
See also
[edit]References
[edit]- ^ Nicholls, Jane. "Eco-friendly Manufacturing is Possible – All Thanks to an Australian Robotics Company and 3D Printing". qantas.com.
- ^ a b c ANCR (2023-12-13). "3d Printed Home Set for Australia - News and Media". The Australian National Construction Review. Retrieved 2024-09-06.
- ^ M, Michael (2023-12-22). "Luyten 3D Printed Home in Australia is a Southern Hemisphere First". 3Dnatives. Retrieved 2024-09-06.
- ^ Ikiz, Serra Utkum (2024-01-02). "Luyten 3D and UNSW Sydney builds the first 3D-printed house in Melbourne". Retrieved 2024-09-06.
- ^ "Lunar architecture: small step for 3D printers, giant leap for humankind". UNSW Sites. Retrieved 2024-09-09.
- ^ a b L, Mikahila (2021-12-13). "Luyten Plans to Build Structures on the Moon With Its Platypus Galacticus 3D Printer". 3Dnatives. Retrieved 2024-09-09.
- ^ "3D printed housing solutions project receives CRC-P Grant". UNSW Sites. Retrieved 2024-09-06.
- ^ Roberts, Peter (2023-05-18). "Luyten 3D to supply 3D print concrete mix to the US". Australian Manufacturing Forum. Retrieved 2024-09-06.
- ^ B, Kate (2023-05-19). "Luyten 3D inks 3D printing deal to supply concrete mix to the US, Canada". Australian Manufacturing. Retrieved 2024-09-06.
- ^ Brown, Jarrod (2024-05-30). "Aussie 3D printers build first-ever two-storey home in under two days". Build-it. Retrieved 2024-09-06.
- ^ "Aussie Company Builds First 3D Printed Two-Storey Building in Southern Hemisphere | Content Hub". content.readymedia.com.au. Retrieved 2024-09-06.
- ^ a b c d e f g h i j "LUYTEN Concrete 3D Printers - 3D Print Homes". LUYTEN. Retrieved 2024-09-16.