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Baton Rouge Refinery

Coordinates: 30°29′1″N 91°10′50″W / 30.48361°N 91.18056°W / 30.48361; -91.18056
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Baton Rouge Refinery
Baton Rouge Refinery seen from the Louisiana State Capitol, looking north
Baton Rouge Refinery is located in Louisiana
Baton Rouge Refinery
Location of the Baton Rouge Refinery in Louisiana, United States
CountryUnited States
ProvinceLouisiana
CityBaton Rouge
Coordinates30°29′1″N 91°10′50″W / 30.48361°N 91.18056°W / 30.48361; -91.18056
Refinery details
Owner(s)ExxonMobil
Commissioned1909 (1909)
Capacity540,000 bbl/d (86,000 m3/d)
No. of employees4000

ExxonMobil's Baton Rouge Refinery in Baton Rouge, Louisiana is the sixth-largest oil refinery in the United States and seventeenth-largest in the world,[1] with an input capacity of 540,000 barrels (86,000 m3) per day as of January 1, 2020.[2] The refinery is the site of the first commercial fluid catalytic cracking plant that began processing at the refinery on May 25, 1942.[3]

Standard Oil first erected the refinery in 1909. Today's facility is part of a complex made of nine individual plants across the region. The main plant is located on the east bank of the Mississippi River. There are about 6,300 workers spread across these sites, including 4,000 direct employees (the rest are contractors).

In 2013 Genesis Energy LP announced an investment of $125 million to improve ExxonMobil's existing assets in the Baton Rouge area. The investment includes plans to build an 18-mile (29 km), 20-inch (51 cm) diameter crude oil pipeline that connects Genesis Energy's Port Hudson terminal, to ExxonMobil's Baton Rouge refinery.[4]

The refinery seen from the Capitol tower

Units

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Petroleum refining units

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According to ExxonMobil's filings with the US DOE's Energy Information Agency, the unit capacities for the Baton Rouge Refinery are presented below:[5]

Unit Capacity in BPCD
Total Refinery Nameplate 544,600
Atmospheric Distillation 544,600
Vacuum Distillation 254,000
Delayed Coking 123,500
FCC 243,000
Hydrocracker 27,000
ULSD Hydrotreating 215,800
Gasoline & Naphtha Hydrotreating 261,000
Naphtha Reforming 80,000
Alkylation 41,000
Lubricants Production 16,500
Petcoke mt 31,525

The refinery undertook a $230 million[6] investment to modernize the crude unit and expand crude flexibility as part of the BRRIC program with plans to increase exports of clean fuels.[7] The project involved up to 600 contractors and took place over 3 years.[8]

ExxonMobil is also considering a biofuels project to be constructed at the Baton Rouge site. [9]

Electricity generation

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The refinery operates is own powerplant with the following detail:[10]

Unit name Status Fuel(s) Capacity (MW) Technology CHP Start year
CTG1 Operating fossil gas: natural gas 85 gas turbine yes 1990

PetroChemical production

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The ExxonMobil Chemical division operates a steam cracker that is integrated with the refinery and has an output of 975,000 mt per year of ethylene.[11]

Environmental permits

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The refinery operates with a Title V Air Major permit covering its emissions. The facility ID is LA0000002203300015 for the air permit which is the most important permit controlling the emissions thresholds of the plant. The permit summary is below.[12]

Statute/Program Universe Media Identifier
Clean Air Act (CAA) Air Minor Air LA0000002203300168
Clean Air Act (CAA) Air Minor Air LA0000002203300180
Clean Air Act (CAA) Air Major Air LA0000002203300015
Clean Water Act (CWA) NPDES Major Water LA0005584
Clean Water Act (CWA) Storm Water Industrial Water LAR05N757
Clean Water Act (CWA) NPDES Non Major Water LAR05N757
Resource Conservation and Recovery Act (RCRA) VSQG Land LAR000067942
Resource Conservation and Recovery Act (RCRA) LQG Land LAD062662887
Resource Conservation and Recovery Act (RCRA) TSD Land LAD062662887
Greenhouse Gas Reporting Program (GHGRP) Greenhouse Gas Reporter Air 1007643

Greenhouse gas emissions history

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As a major emitting facility, The ExxonMobil Baton Rouge Refinery and Petrochemical Site must report its complete greenhouse gas emissions to the EPA every year subject to the EPA's Greenhouse Gas Reporting Program. The Baton Rouge reports as four separate facilities but with the integrated refinery and olefins unit being the largest and accounting for >95% of emissions. The reporting codes are below:[13]

Facility Name EPA Facility ID FRS ID
EXXONMOBIL BATON ROUGE REFINERY AND CHEMICAL PLANT 1007643 110043804185
EXXONMOBIL CHEMICAL CO - BATON ROUGE POLYOLEFINS PLANT 1006801 110000450011
EXXONMOBIL CHEMICAL CO - BATON ROUGE PLASTICS PLANT 1003484 110070834663
Exxon Mobil Corporation-Baton Rouge Resin Finishing Plant 1014575 110071165420

The greenhouse gas emissions by year are reported below:[14]

Year Total Reported

Direct Emissions

CO2 Emissions

Non-Biogenic

Methane

Emissions

Nitrous Oxide

Emissions

metric ton metric ton metric ton metric ton
2023 5,914,862 5,883,262 17,160 14,440

The Baton Rouge Refinery is one of the ten largest emitting refineries in the United States according to Reuters. However, it is also a top ten refinery in size and complexity and is deeply integrated with its petrochemical business.[15]

See also

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References

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  1. ^ List of oil refineries#World.27s largest refineries
  2. ^ "2018 Baton Rouge Refinery fact sheet" (PDF). 2018. Retrieved September 26, 2020.
  3. ^ "The Fluid Bed Reactor" (PDF). American Chemical Society. November 3, 1998. Retrieved September 26, 2020.
  4. ^ Perilloux, Gary (February 4, 2013). "Genesis Energy To Invest $125 Million In Baton Rouge Area Infrastructure Project". Louisiana Economic Development. Retrieved September 26, 2020.
  5. ^ "Data & Statistics". www.afpm.org. Retrieved 2024-10-24.
  6. ^ Lowe, Dillon (2024-01-19). "ExxonMobil completes $230M upgrade of Baton Rouge refinery". Baton Rouge Business Report. Retrieved 2024-10-30.
  7. ^ Tobben, Sheela (2024). "Another BRRIC in the Wall - Baton Rouge Refinery Set to Access More Crudes, Boost Exports After Modernization". RBN Energy LLC.
  8. ^ "ExxonMobil BRRIC Update 2021" (PDF). ExxonMobil.
  9. ^ Stewart, Robert (2024-02-07). "Biofuels could be coming to Baton Rouge refinery, ExxonMobil CEO says". The Advocate. Retrieved 2024-10-30.
  10. ^ "ExxonMobil Baton Rouge Turbine Generator power station". Global Energy Monitor. Retrieved 2024-11-12.
  11. ^ Koottungal, Leena (2015-07-07). "International survey of ethylene from steam crackers - 2015". Oil & Gas Journal. Retrieved 2024-11-12.
  12. ^ "TRI Facility Report". enviro.epa.gov. Retrieved 2024-10-24.
  13. ^ US EPA, OAR (2015-05-18). "Data Sets". www.epa.gov. Retrieved 2024-11-01.
  14. ^ US EPA, OAR (2015-05-18). "Data Sets". www.epa.gov. Retrieved 2024-11-12.
  15. ^ Mclaughlin, Tim (2021). "Insight: Three Exxon refineries top the list of U.S. polluters". Reuters.
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